Wednesday, December 30, 2009

Sunday, December 13, 2009

Red, White And GREEN All-OVER! (A 21st Century "Transformative Green" Scenario)

Auto supplier turns trouble to triumph by venturing into turbines


"We knew the downturn was coming. ... we knew we were going to run out of work by the end of the first quarter of 2009." John Holcomb, general manager of MasTech's Manistee facility, who had an idea to save the supplier.   (ROMAIN BLANQUART/DFP)
"We knew the downturn was coming. ... we knew we were going to run out of work by the end of the first quarter of 2009." John Holcomb, general manager of MasTech's Manistee facility, who had an idea to save the supplier. (ROMAIN BLANQUART/DFP)

BY KATHLEEN GRAY

FREE PRESS STAFF WRITER

John Holcomb felt the cold winds blowing through the auto industry as early as 2006. But it took him three years and a dream to come up with a survival plan in which wind would play a big part.

As general manager of the Manistee factory of Sterling Heights-based MasTech, Holcomb had made a good living for three years supervising the production of machines and assembly lines for auto manufacturers. But he saw trouble coming in September 2006, when Ford announced plans to close 16 plants, cut 44,000 jobs and revamp its product lines with an eye on becoming profitable again by 2009.

Why, Holcomb wondered, weren't the other struggling auto companies embarking on similar plans?

"I saw Ford go out and secure funding for new, more economical models, and the rest of them weren't doing that," Holcomb said. "Changes weren't being made that would make them competitive on a broad enough scale. That was my first inkling that something was going to happen to the automotive industry."

His plans began to take shape a year later -- during a dream-induced conversation with his father and grandfather, both long dead, as Holcomb lay hospitalized in critical condition with a ruptured colon.

"I asked my dad and grandpa if I could go fishing with them and they said, 'No, it's not your time,' " he recalled. "At that point, I decided I had to do something to make a difference in a positive way."

So Holcomb hit upon alternative energy as a way to make a contribution to cleaning up the environment and keep a thriving business going in Manistee.

He went to Manistee's newly formed Alliance for Economic Success and pitched his idea: It was time for the group to aggressively recruit alternative energy businesses to the Lake Michigan shoreline community as a way to stave off the devastation that would come from an implosion of the auto industry.

"We knew the downturn was coming because all of the quote requests dried up, and then all the purchase orders dried up," Holcomb said. "We knew we were going to run out of work by the end of the first quarter of 2009."

As the alliance was hunting for alternative energy companies that also needed the machining expertise available in Manistee, Mariah Power of Reno, Nev., was looking for a place to build Windspires, residential wind turbines that were smaller and more compact than traditional windmills.

In October 2008, as auto sales were plunging and the Detroit Three were shutting plants and shedding thousands of employees, MasTech's Manistee operation began transforming from an auto industry supplier into a wind turbine factory.

Last January, the plant sent out its last automotive job -- an assembly line for a BMW plant in Spartanburg, S.C.

"I've been doing automotive all my life, and there's a certain sadness in getting out of that business," Holcomb said. "But it's also been refreshing to step away from the unwritten rules and regulations of the auto industry. So often, they didn't reward innovation."

The joint venture between Mariah and MasTech shipped its first Windspire on April 20 and has since built hundreds. Optimistic initial estimates called for production of 75 to 100 units a week, but the overall economic downturn has forced Holcomb to scale back to 100 a month.

"We're trying to continue to get the American people to spend some money. And we've had a hard time getting traction for sales because of zoning issues," Holcomb said. "Right now, I'm talking to as many zoning boards as salespeople."

From a high of 43 employees, MasTech is down to 35, many of whom worked in the auto industry. That's a steady level of employment from about 40 as an auto supplier.

"I worked in the automotive industry for 15 years, and now I'm doing the complete turnaround," said Sean Jacobs, 39, a machinist from Manistee.

Adam Morris, 37, of Ludington had been working in an auto die stamping plant in Grand Rapids but jumped at the chance to move to MasTech.

"I wanted to be in a business that was more secure," he said.

The company has plans for expansion.

This fall, it began producing a Windspire that is large enough to store wind-created energy in a battery for future residential or vehicle use. MasTech expects to begin construction on another production facility in mid-2010 to meet expected demand from overseas.

"We have some really huge orders pending overseas. We thought we'd sell more domestically right off the bat," Holcomb said. "But it turns out there's more interest right now in Europe, Asia and north Africa than in Iowa."

And, thanks in part to a dream, MasTech's Manistee plant will deliver.
Contact KATHLEEN GRAY: 313-223-4407 or kgray99@freepress.com



Saturday, November 21, 2009

Learning, Doing, Being: A New Science of Education

Learning, Doing, Being: A New Science of Education [Speaking of Faith® from American Public Media]

November 19, 2009
What Adele Diamond is learning about the brain challenges basic assumptions in modern education. Her work is scientifically illustrating the educational power of things like play, sports, music, memorization and reflection. What nourishes the human spirit, the whole person, it turns out, also hones our minds.
I listened to Adele Diamond's interview and you can too. There is a podcast on the link posted above. Adele is a Nuero scientist whose studies confirm the absolute necessity of maintaining a Wholistic learning/living environment to engage and maintain a child's cognitive development.
As we know, the nourished Mind and Spirit are inseperable and along with a nourished body will allow for all children to grow into responsible creative individuals who are capable of solving the challenges facing them and life on this planet.
I would challenge you to listen to the podcast and comment on how we can get together to create and expand the kinds of learning communities that would foster these opportunities for all children.

Thursday, November 19, 2009

"Fly Me to the Moon!"


Posted: Wednesday, 18 November 2009 3:38PM

Metro Airport Explores Wind Power






Detroit Metropolitan Airport will further reduce its consumption of fossil fuels by producing its own wind energy at two locations on opposite ends of the facility.


The Wayne County Airport Authority Board approved a contract with Michigan-based Southern Exposure Renewable Energy Co. to install five wind turbines at the airport entrance on Rogell Drive and at the South Cell Phone Lot on Eureka Road.


Unlike the traditional, towering, three-blade, windmill-type turbines, the Windspire units, manufactured by MasTech Manufacturing of Manisee, are cylindrical, vertical-axis wind turbines that operate quietly while generating electricity for immediate use regardless of wind direction. At only 30-feet in height, they easily fit within DTW’s airspace height limitations.


“We have calculated that the two units at the South Cell Phone Lot will, on average, generate 60 to 70 percent of the power needed for the lot’s overhead lights and to illuminate the sign,” said WCAA Director of Facilities and Infrastructure Ali Dib. “On windy days and during daylight hours, we will be feeding electricity back to DTE Energy’s grid.”


The wind energy project is one of many environmentally friendly initiatives at the airport. DTW has been the world leader in recycling aircraft de-icing fluid for eight of the past nine years. The new North Terminal is programmed to harvest daylight and to automatically reduce lighting and cooling in terminal areas not in use. The North Terminal also supplies pre-conditioned air, 400hz power and underground jet fuel to each gate which reduces the need for aircraft engines to be idling and excess vehicles on the ramp. This is expected to reduce emissions of various air pollutants by more than 1,300 tons over the expected life-span of the building.


The airport has installed a solar panel and LED lighting prototype at the North Cell Phone Lot and established more efficient electrical fixtures in the parking structures saving $79,000 in energy costs annually.


In 1999, Detroit Metropolitan Airport received international acclamation for the creation of Crosswinds Marsh, a 1,000-acre wetland preserve constructed in Sumpter Township to replace airfield wetlands disturbed by runway and terminal construction. Described as “Michigan’s showcase wetland,” the preserve continues to provide spectacular habitat for a variety of wildlife and offers public access and educational opportunities for children.


“Many other such initiatives are under way or planned for the future,” said WCAA CEO Lester Robinson. “We continue to look for opportunities to be a friend to the environment while maintaining one of the most operationally-capable airports in the world.”

Saturday, November 7, 2009

BRING on the GREEN!


Metro may get lottery games, turbines


By KATHERINE YUNG


FREE PRESS BUSINESS WRITER


Detroit Metro Airport may soon gain two new features: lottery games and small wind turbines.

On Nov. 17, the Wayne County Airport Authority board is likely to approve a licensing agreement with the Michigan Bureau of State Lot tery that would enable travel ers at Metro to play a number of state lottery games, such as instant tickets, Mega Millions and Club Keno.

The games would be avail able at gates, baggage claim
 areas, sit-down bars and other locations throughout the Mc Namara and North Terminals, with staffed lottery redemption points of service provided by selected airport retailers.

Airport officials estimate the lottery agreement will gen erate $360,000 annually or $1.8 million over the initial 5 year contract term, as well as revenues for the state. Lottery games are already offered by a few other airports, including Hartsfield-Jackson Atlanta In ternational Airport.

Metro could also soon start generating its own wind power.

Airport officials are seeking approval from the authority board to purchase five Windspire wind turbines.

Three of the 30-foot-tall turbines would be installed at the airport’s north entrance, near the intersection of Rogell Drive and Burton Drive.

Two others would be at the airport’s south entrance, near the south cell phone lot off of Eureka Road.

The small turbines, which are made in Manistee by Mas Tech Manufacturing, would not violate Metro’s airspace regulations.